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ctrlX I/O

I/O system for connectivity in automation

ctrlX I/O station

Connectivity is the foundation for a successful digital factory. Smooth communication between machines, systems and operators via an I/O system enables the full potential of automation to be exploited. Networking is essential for smart processes and new business models. The ctrlX I/O portfolio expands ctrlX AUTOMATION with additional interfaces to the field and control levels. The ctrlX I/O portfolio is based on EtherCAT, interface diversity and safety technology. This means that users are ideally equipped for the future and can benefit from efficiency and flexibility.

 

 

 

The key facts at a glance:

  • 50% less space required in the control cabinet
  • Flexible and unlimited topologies
  • EtherCAT as far as the terminal
  • Simple, quick commissioning
  • Perfectly tailored to the control platform ctrlX CORE
  • Integration of own modules possible

More information about the ctrlX I/O system

I/O system for the next level in automation

The right solution for every requirement – standardized, industry- and manufacturer-independent interfaces.

The main features of the ctrlX I/O portfolio:

ctrlX I/O - Bus modules XB

Bus modules | XB

  • EtherCAT bus coupler
  • EtherCAT extension
  • EtherCAT switchport
ctrlX I/O - System modules XI8

System modules | XI8

  • Potential distribution
  • Powerfeeder UP / UL diagnosis / passive
  • Blank housing
ctrlX I/O - Digital Inputs XI1

Digital Inputs | XI1

  • 4 / 8 / 16 channel
  • DC 24 V | 3 ms / 10 µs Input Filter
  • Timestamp, Counter, Oversampling, Highspeed
  • P-switch / N-switch
  • Dig. In + dig. Out combined
  • 1- / 2-wire technology
ctrlX I/O - Digital Outputs XI2

Digital Outputs | XI2

  • 2 / 4 / 8 / 16 channel
  • DC 24 V | 0.5 A / 2 A
  • Oversampling, Highspeed
  • P-switch / N-switch
  • Relay CO / SSR, PWM
  • 1- / 2-wire technology
ctrlX I/O - Analog Inputs XI3

Analog Inputs | XI3

  • 1 / 2 / 4 channel
  • 0 - 10 V | +/- 10 V | 0 - 20 mA | 4 - 20 mA | multi-range
  • Temperature (TC, RTD)
  • Strain gauge
  • 12 / 16 bit resolution
ctrlX I/O - Analog Outputs XI4

Analog Outputs | XI4

  • 2 / 4 channel
  • 0 - 10 V | +/- 10 V | 0 - 20 mA | 4 - 20 mA | multi-range
  • 12 / 16 bit resolution
ctrlX I/O - Communication Modules XI5

Communication Modules | XI5

  • RS232
  • RS485 / RS422
  • Modbus RTU
  • M-Bus
  • IO-Link (Class A)
  • KNX
  • DALI2
  • CAN
  • CANopen
ctrlX I/O - Technology Modules XI6

Technology Modules | XI6

  • Sinus/Cosinus Encoder, 1 VSS
  • Incremental Encoder HTL | TTL
  • SSI Encoder
  • Power measurement
ctrlX I/O - Drive Modules XI7

Drive Modules | XI7

  • 1 / 2 channel
  • 24 / 48 V | 2, 3, 2x 8 Amax
  • Stepper motor
  • DC motor
  • AC servomotor
  • Encoder: TTL, BISS, Hiperface, EnDat2.2, Panasonic, Nikon, Tamagawa
  • Safe Torque Off
ctrlX I/O - I/O SAFEX-M.02

ctrlX SAFETYplus

  • FSoE Devices
  • Safe digital Inputs, Outputs
  • Safe digital Inputs, Outputs
  • Operated locally on the ctrlX COREplus and decentrally via EtherCAT bus coupler
  • Safe Encoder: TTL, Hiperface DSL, EnDat2.2, SinCos

 

The features for more connectivity

ctrlX I/O station

Compact and modular I/O portfolio

The I/O system ctrlX I/O can be accommodated in the control cabinet in a space-saving manner. Up to 16 I/O points across a width of 12 mm support a high density of input and output signals. The ergonomic mechanical design allows modules to be replaced quickly. Removable peripheral plugs with push-in technology also enable tool-free and automated wiring. Downtimes are minimized with a clever diagnostic concept at the module and channel levels. The robust system has an IP20 protection rating and enables maintenance- and trouble-free operation in the control cabinet. Performance functions also offer flexible expandability of the I/O system.

EtherCAT as far as the terminal

As an I/O system, ctrlX I/O offers maximum connectivity and enables connection to EtherCAT, one of the largest industrial ecosystems for I/Os, slaves and fieldbus devices. This makes real-time data processing possible at the machine control level. Other established communication standards such as IO-Link are also supported. Users benefit from a virtually unlimited portfolio of powerful and freely combinable interfaces for automation.

PC screen showing ctrlX IO configuration

Reduced engineering workload

The simulation of I/O and peripheral levels and the use of digital twins for offline commissioning are key to reducing the engineering workload and using third-party devices. The ctrlX Configurator provides optimum support for the selection and configuration of ctrlX I/O stations, making it quick and easy to achieve the correct design.

Ready for the future thanks to connectivity

Thanks to its impressive connectivity, the I/O system is designed for future-proof automation and is therefore open to future trends. Upgrades, remote updates and ongoing extensions are easily possible. With the co-creation concept, partners can contribute to the Ecosystem by developing their own ctrlX I/O modules, allowing them to benefit across the board.

 

Technical data ctrlX I/O

Bus modules | XB
Bus modules
(Type)
XB-EC-12 XB-EC-31 XB-ET-31
Part number R911406090 R911406092 R911419351
Short description EtherCAT Bus coupler 1 port EtherCAT extension 1 port Ethernet Switchport
Number of outputs 2 1 1
Connection method Push-in RJ45 RJ45
Voltage supply 24 V DC - -
Power consumption Up 8 A - -
Power consumption UL 3 A - -
Width A 23.3 mm 20 mm 20 mm
Height B1+B2 105 mm 105 mm 105 mm
Depth C1 99 mm 99 mm 99 mm
Digital Inputs | XI1
Digital Inputs
(Type)
XI110116 XI110204 XI110208 XI112108 XI113208
Part number R911406097 R911417202 R911406096 R912009441 R911430134
Number of inputs 16 DI 4 DI 8 DI 8 DI / 8 DO 8 DI / PF
Connection technique 1-wire technology 2-wire technology 2-wire technology 1-wire technology 2-wire technology
Nominal voltage 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC
Input filter 3 ms 3 ms 3 ms 3 ms 3 ms
Width A 12 mm 12 mm 12 mm 12 mm 12 mm
Height B1+B2 105 mm 105 mm 105 mm 105 mm 105 mm
Depth C1 99 mm 99 mm 99 mm 99 mm 99 mm
Digital Inputs
(Type)
XI120116 XI141202 XI150204 XI180202 XI190202
Part number R912009221 R911421639 R911421640 R911421643 R911421642
Number of inputs 16 DI / NPN CNT 2 4 DI / 10 µs 2 DI / TS 2 DI / OVS
Connection technique 1-wire technology 2-wire technology 2-wire technology 2-wire technology 2-wire technology
Nominal voltage 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC
Input filter 3 ms 10 kHz 10 µs 1 µs 1 µs
Width A 12 mm 12 mm 12 mm 12 mm 12 mm
Height B1+B2 105 mm 105 mm 105 mm 105 mm 105 mm
Depth C1 99 mm 99 mm 99 mm 99 mm 99 mm
Digital Outputs | XI2
Digital Outputs
(Type)
XI211116 XI211204 XI211208 XI213204 XI221116 XI231302
Part number R911406102 R911417208 R911406101 R911417209 R912009223 R911406103
Number of outputs 16 DO 4 DO 8 DO 4 DO 16 DO / NPN 2 DOR / CO / 1 A
Connection technique 1-wire technology 2-wire technology 2-wire technology 2-wire technology 1-wire technology 3-wire technology
Nominal voltage 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 12 to 250 V AC
12 to 250 V DC
Output current max. 0.5 A 0.5 A 0.5 A 2 A 0.5 A 1 A
Total current of the channels 4 A 2 A 4 A 8 A 4 A 2 A
Width A 12 mm 12 mm 12 mm 12 mm 12 mm 12 mm
Height B1+B2 105 mm 105 mm 105 mm 105 mm 105 mm 105 mm
Depth C1 99 mm 99 mm 99 mm 99 mm 99 mm 99 mm
Digital Outputs
(Type)
XI232302 XI232303 XI232304 XI232305 XI232306 XI232307
Part number R911420202 R911430135 R911430136 R911421644 R911421645 R911421647
Number of outputs 2 DOR / CO / 2 A 4 DOR / CO / 60 V 4 DOR / SSR / 48 V 2 DO / PWM 4 DO / HS / DC 2 DO / OVS
Connection technique 3-wire technology 2-wire technology 2-wire technology 2-wire technology 2-wire technology 2-wire technology
Nominal voltage 12 to 250 V AC
12 to 300 V DC
12 to 30 V AC
12 to 60 V DC
12 to 30 V AC
12 to 48 V DC
24 V DC 24 V DC 24 V DC
Output current max. 1 A 2 A 2 A 0.5 A 0.5 A 0.5 A
Total current of the channels 2 A 8 A 8 A 1 A 1 A 1 A
Width A 12 mm 12 mm 12 mm 12 mm 12 mm 12 mm
Height B1+B2 105 mm 105 mm 105 mm 105 mm 105 mm 105 mm
Depth C1 94 mm 95 mm 96 mm 97 mm 98 mm 99 mm
Analog Inputs | XI3
Analog Inputs
(Type)
XI311104 XI312204 XI321104 XI322204 XI331104 XI332204 XI341104
Part number R911430137 R911406105 R911430138 R911406104 R911430139 R911406106 R911430131
Number of inputs 4 4 4 4 4 4 4
Input signal 0...10 V 0...10 V -10…10 V -10…10 V 0…20 mA 0…20 mA 4…20 mA
Connection technique 2-wire technology, shielded, twisted in pairs 2-wire technology, shielded, twisted in pairs 2-wire technology, shielded, twisted in pairs 2-wire technology, shielded, twisted in pairs 2-wire technology, shielded, twisted in pairs 2-wire technology, shielded, twisted in pairs 2-wire technology, shielded, twisted in pairs
Resolution A/D 12 bits incl. sign 16 bits incl. sign 12 bits incl. sign 16 bits incl. sign 12 bits incl. sign 16 bits incl. sign 12 bits incl. sign
A/D Conversion time 100 µs 100 µs 100 µs 100 µs 100 µs 100 µs 100 µs
Width A 12 mm 12 mm 12 mm 12 mm 12 mm 12 mm 12 mm
Height B1+B2 105 mm 105 mm 105 mm 105 mm 105 mm 105 mm 105 mm
Depth C1 99 mm 99 mm 99 mm 99 mm 99 mm 99 mm 99 mm
Analog Inputs
(Type)
XI342204 XI351002 XI351004 XI361002 XI361004 XI373201 XI382204
Part number R911406107 R911406109 R911430132 R911406108 R911430133 R911421648 R911430147
Number of inputs 4 2 4 2 4 1 4
Input signal 4…20 mA PT100, PT200, PT500, PT1000 (characteristic curve PT385 for all platinum sensors), NI100, NI120, NI500, NI1000 (characteristic curve TK6180 for all nickel sensors), NI1000 (characteristic curve TK5000), KTY81-110, KTY 81-210, KTY 84, resistance measurement PT100, PT200, PT500, PT1000, NI100, NI120, NI500, NI1000, NI1000(TK5000), KTY81-110, KTY81-210, KTY84-130/150, Resistor 10..3276 Ω B, E, J, K, L, N, R, S, T, U B, E, J, K, L, N, R, S, T, U n.a. 0…10 V
-10…10 V
0…20 mA
4…20 mA
Connection technique 2-wire technology, shielded, twisted in pairs 2-, 3-wire technology, shielded, twisted 2-, 3-wire technology, shielded, twisted 2-, 3-wire technology, shielded, twisted 2-, 3-wire technology, shielded, twisted 4-wire or 6-wire, differential 2-wire technology, shielded, twisted in pairs
Resolution A/D 16 bits incl. sign 16 bits incl. sign 16 bits incl. sign 16 bits incl. sign 16 bits incl. sign 24 bits incl. sign 16 bits incl. sign
A/D Conversion time 100 µs 160 /320 ms n.a. 240 / 480 ms n.a. n.a. 100 µs
Width A 12 mm 12 mm 12 mm 12 mm 12 mm 12 mm 12 mm
Height B1+B2 105 mm 105 mm 105 mm 105 mm 105 mm 105 mm 105 mm
Depth C1 99 mm 99 mm 99 mm 99 mm 99 mm 99 mm 99 mm
Analog Outputs | XI4
Analog Outputs
(Type)
XI411204 XI412202 XI412204 XI421204 XI422202 XI422204 XI431204
Part number R911430140 R911406110 R911406116 R911430141 R911406113 R911406117 R911430142
Number of outputs 4 2 4 4 2 4 4
Output signal 0…10 V 0...10 V 0...10 V -10…10 V -10...10 V -10...10 V 0…20 mA
Connection technique 2-wire technology bipolar, shielded, twisted in pairs 2-wire technology bipolar, shielded, twisted in pairs 2-wire technology bipolar, shielded, twisted in pairs 2-wire technology bipolar, shielded, twisted in pairs 2-wire technology bipolar, shielded, twisted in pairs 2-wire technology bipolar, shielded, twisted in pairs 2-wire technology bipolar, shielded, twisted in pairs
Resolution D/A 12 bits 16 bits 16 bits 12 bits 16 bits 16 bits 12 bits
Process data update 250 µs 250 µs 250 µs 250 µs 250 µs 250 µs 250 µs
Width A 12 mm 12 mm 12 mm 12 mm 12 mm 12 mm 12 mm
Height B1+B2 105 mm 105 mm 105 mm 105 mm 105 mm 105 mm 105 mm
Depth C1 99 mm 99 mm 99 mm 99 mm 99 mm 99 mm 99 mm
Analog Outputs
(Type)
XI432202 XI432204 XI441204 XI442202 XI442204 XI482204
Part number R911406111 R911406115 R911430143 R911406112 R911406114 R911430123
Number of outputs 2 4 4 2 4 4
Output signal 0...20 mA 0...20 mA 4…20 mA 4-20 mA 4-20 mA 0…10 V
-10…10 V
0…20 mA
4…20 mA
Connection technique 2-wire technology bipolar, shielded, twisted in pairs 2-wire technology bipolar, shielded, twisted in pairs 2-wire technology bipolar, shielded, twisted in pairs 2-wire technology bipolar, shielded, twisted in pairs 2-wire technology bipolar, shielded, twisted in pairs 2-wire technology bipolar, shielded, twisted in pairs
Resolution D/A 16 bits 16 bits 12 bits 16 bits 16 bits 16 bits
Process data update 250 µs 250 µs 250 µs 250 µs 250 µs 250 µs
Width A 12 mm 12 mm 12 mm 12 mm 12 mm 12 mm
Height B1+B2 105 mm 105 mm 105 mm 105 mm 105 mm 105 mm
Depth C1 99 mm 99 mm 99 mm 99 mm 99 mm 99 mm
Communication Modules | XI5
Communication Modules
(Type)
XI510004 XI521001 XI522001 XI531001 XI532001 XI533001 XI541101 XI542001
Part number R911406118 R911421015 R911421016 R911423593 R911430128 R911430129 R911430148 R911430149
Communication protocol IO-Link RS232 RS485/RS422 M-Bus KNX DALI-2 CAN FD CANopen
Number of channels 4 1 1 1 1 1 1 1
Width A 12 mm 12 mm 12 mm 12 mm 12 mm 12 mm 12 mm 12 mm
Height B1+B2 105 mm 105 mm 105 mm 105 mm 105 mm 105 mm 105 mm 105 mm
Depth C1 99 mm 99 mm 99 mm 99 mm 99 mm 99 mm 99 mm 99 mm
Technology Modules | XI6
Technology Modules
(Type)
XI612001 XI613101 XI613201 XI614001 XI631003
Part number R912009861 R912009618 R912009617 R912009619 R911430144
Signal types Incremental Encoder, Sin/Cos Incremental Encoder TTL
(RS422)
Incremental Encoder HTL Absolute Encoder SSI (Single-turn, multi-turn) Power Measurement 3 phase
Number digital inputs 4 4 4 4 -
Voltage output
encoder supply
5 V 5 V 24 V 24 V n.a.
Max. frequency 400 kHz 4 MHz 100 kHz 1 MHz n.a.
Width A 12 mm 12 mm 12 mm 12 mm 20 mm
Height B1+B2 105 mm 105 mm 105 mm 105 mm 105 mm
Depth C1 99 mm 99 mm 99 mm 99 mm 99 mm
Drive Modules | XI7
Drive Modules
(Type)
XI723101 XI733101 XID1-W1616G
Part number R911430145 R911430146 R911427848
Motor type Stepper DC Motor PMSM, DC Motor, BLDC
Number of motors 1 2 2
Encoder TTL - Encoder Quad (TTL), Pulse and Direction, Panasonic, BiSS-C, EnDat 2.2, Nikon, SSI, Tamagawa
Voltage output
encoder supply
5 V - 5 V
Number digital inputs - 4 4
Nominal voltage 24 V 24 V 48 V
Nominal current 3 A 3 A 8 A
Width A 12 mm 12 mm 10 mm
Height B1+B2 105 mm 105 mm 105 mm
Depth C1 99 mm 99 mm 99 mm
System Modules | XI8
System Modules
(Type)
XI811101 XI812101 XI813101 XI821116 XI822116 XI824116 XI841000 XI842000
Part number R911406093 R911406094 R912009610 R911406125 R911406123 R911406122 R911406126 R911406128
Short description passive power feeder for peripherie circuit (UP) DC 24 V / 8A active power feeder for periphery circuit (UP) DC 24 V / 8A active power feeder for periphery circuit (UP) DC 24 V / 8A and logic circuit (UL) 3A Potential distribution , 16x GND Potential distribution , 16x 24 VDC Potential distribution , 8x 24VDC, 8x GND Blank housing
12 mm
Blank housing
20 mm
Number of outputs - - - 16 16 16 - -
Nominal voltage 24 V DC 24 V DC 24 V DC - - - - -
Power consumption Up 8 A 8 A 8 A - - - - -
Power consumption UL - - 3 A - - - - -
Max. current per channel [A] - - - 1 A 1 A 1 A - -
Max. net current Up module - - - 4 A 4 A 4 A - -
Width A 20 mm 20 mm 20 mm 12 mm 12 mm 12 mm 12 mm 20 mm
Height B1+B2 105 mm 105 mm 105 mm 105 mm 105 mm 105 mm 105 mm 105 mm
Depth C1 99 mm 99 mm 99 mm 99 mm 99 mm 99 mm 99 mm 99 mm
Dimensional drawing

General Motion Control

By using ctrlX AUTOMATION in general motion control applications, users benefit from a compact system with minimum footprint, smart apps and motion modules, as well as safe and flexible operation. This is especially important for tasks in the field of robotics and handling.

Further application examples:

IOT & PLC, Performance Motion Control, Manufacturing, Smart Energy

General Motion Control

By using ctrlX AUTOMATION in general motion control applications, users benefit from a compact system with minimum footprint, smart apps and motion modules, as well as safe and flexible operation. This is especially important for tasks in the field of robotics and handling.

Further application examples:

IOT & PLC, Performance Motion Control, Manufacturing, Smart Energy

ctrlX AUTOMATION Magazine 2025

ctrlX AUTOMATION magazine 2025 –
Now available!

The new ctrlX AUTOMATION magazine is waiting for you: Exciting case studies including Audi and Siemens Energy, expert opinions on topics such as the Cyber Resilience Act and Big Data, and of course all the highlights of our automation platform ctrlX AUTOMATION and the ctrlX OS Ecosystem.

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Do you have any questions or would you like more information about ctrlX I/O or our other automation solutions? We look forward to your inquiry!

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